Expert Services
Consulting Services - Process & Asset Optimization
     Process optimization benchmarking & masterplan study
  Advanced control & RTO masterplan study and benefit reports
  Performance assessment, benchmarking & optimization of process controls (base layer + APC & RTO)
  Performance assessment, benchmarking & improvement of operator skills & knowledge
 
Consulting Services - Techno-economic Feasibilities
     Scoping and benefit studies for optimization of base layer controls (ARC)
  Scoping and benefit studies for advanced process control & optimization
  Feasibility study for data validation and reconciliation
  Feasibility study for implementation of asset management tools
  Periodic benefit audits for MVPC, Inferential and RTO applications
 
Consulting, Design and Engineering & Implementation Services
     Base layer control loops and ARC optimization
  Implementation of MVPC, Inferential and RTO applications
  Remodeling of MVPC, Inferential and RTO applications
  Implementation of mass & energy balance, data validation and reconciliation solutions
  Design, modeling, simulation, DCS integration and site implementation of OTS systems
  Modeling and simulation of chemical processes (batch & continuous) for engineering studies
 
Consulting Services-Planning & Scheduling
     Review and recommend planning process in refinery and petrochemicals
  Review Refinery and Petrochemical LP Models
  LP model update and development
  Back-casting for continuous profit improvement
  Dock Scheduling for Demurrage reduction
  Product Distribution Optimization
  Finished Product Blending Optimization
 
Consulting Service - Process Safety
     Services for Hazard Analysis (HAZAN)
  Services for Hazard and Operability studies (HAZOP) and Safety Integrity Level (SIL)
  Consequence Analysis and Quantitative Risk Assessment (QRA) services
  Process Safety Management (PSM) programs which include:
   
Process Hazards Analysis (PHA)
Development of Corporate Process Safety Management Standards.
Review of Safety Cultural Performances
Completion of Corporate and Compliance Process Safety Audits and Best Practice Benchmarking
 
Life Ccycle Support & Maintenance Services
     Maintenance of MVPC, Inferential and RTO applications
  Remodeling and reimplementation services for MVPC, Inferential and RTO applications
  Technology independent performance monitoring, assessment and optimization of MVPC applications
  Maintenance, remodeling and updating OTS systems
  Services for effective utilization of Modeling and Simulation tools
  Performance assessment and tuning / modification services for base layer controls
 
Project Management Consulting Services
     Optimization Masterplant Implementation
  Process performance monitoring & data validation
  Advanced Process Control and RTO projects
  Modeling and simulation (steady state and dynamic)
  Learning and knowledgement
  Operator training and skill management
 

We endeavour to deliver complete lump sum turnkey RPO and EAM solutions to the satisfaction of our customers by combining proven and leading software technologies with our expert consulting, engineering and implementation services through highly qualified and experienced engineers.

    

Consulting services, audits and feasibility studies for Energy System Integration and Optimization in a manufacturing complex like refinery, petrochemicals, gas processing, etc. We use state-of-the-art tools like ValiUtilities, EMS (Energy Management System) and EASY (Energy Analysis & Synthesis) from Belsim for this work.

 

Consulting and techno-economic feasibility studies for implementing RPO, EAM and MES solutions to improve manufacturing efficiencies and benchmarks. Such studies include the As-is process mapping, capturing weak links in manufacturing process, propose strengthening solutions, prepare a solution footprint and implementation roadmap, provide stage wise techno-economic feasibility across solution roadmap including investments, tangible and intangible benefits and cash-flow and NPV analysis.

 

Project management consulting (PMC) services for implementation of RPO, EAM and MES solutions as per recommended solution footprint and roadmap.

 

Implement individual RPO, EAM and MES solutions from our own solution spectrum on lump sum turnkey basis. This includes all the solutions listed above.

 

Provide consulting and engineering services for loop performance assessment, diagnosis, remedial actions (except valve maintenance) like reconfiguration of loops, tuning of loops, reconfiguration of complex control structures, configuration of new control structures etc. through sophisticated tools like PlantTriage and Advanced PID Tuner.

 

Implement Advanced Process Control (APC) and Real-time Optimization (RTO) solutions on lump sum turnkey basis using IPCOS INCA Suite.

 

Consulting services for performance monitoring and maintenance of implemented APC applications including modification / remodelling of APC applications following plant modification. The performance monitoring of multiple MVPC (irrespective of technology) will be done through sophisticated tools like PlantTriage MPC Performance Module and Advanced PID Tuner.

 

Consulting services for modelling of refinery planning & scheduling activities including maintenance and remodelling of existing planning and scheduling models e.g. PIMS, SIMTO, Orion, Production Scheduler etc.

 
          
        
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